Wencon Ceramic Cream
Wencon Ceramic Cream is a basic two-component, epoxy compound with a wide range of applications for the repair and rebuilding of worn, damaged, cracked, and corroded metal parts.
Wencon Ceramic Cream has high abrasion resistance, making it suitable for applications on propeller nozzles, rudders, thruster tunnels, and housings. In addition, the product also offers high-temperature resistance, which makes it ideal for applications on gas scrubbers, condensers, and end-covers.
- Strong adhesion to all metal and GRE surfaces
- High wear resistance
- High-temperature resistance
- Easy mixing and application
- High abrasion resistance
| Key technical data |
| Max temperature | +200- +300°C (392 - 572° F) |
| Consistency | paste |
| Mixing ratio vol. | 1:2 |
| Apply with | spatula |
| Potlife at 20°C | 30-40 min. mixed in small amounts |
| Curing time | 10-15 hours |
| Machineability | no |
| Specific volume | 538 cm3 / kg |
| Dielectric strength | 10 KV/mm |
| Product number | Product name | IMPA no. | ISSA no. |
| No. 1016 | Wencon Ceramic Cream, 1kg (2,2 lb) unit | 812592 | N/A |
Wencon Ceramic Cream
Wencon Ceramic Cream is a basic two-component, epoxy compound suitable for a wide range of applications. The compound is used for repair and rebuilding of worn, damaged, cracked and corroded metal parts.
Wencon Ceramic Cream shows many of the same characteristics of metal, which together with outstanding adhesion to all metallic surfaces makes the repair compound highly suitable for repair of corroded and worn metals.
Wencon Ceramic Cream is nonconductive and will therefore not cause bi-metallic corrosion. After curing the compound is resistant to oil, water, salt water and most diluted acids and a range of solvents. Heat resistance ranges from 200° C (392° F) in corrosive and heavy load environments and up to 300° C (572°F) when applied as a filling compound.
APPLICATION AREAS
Wencon Ceramic Cream has a high abrasion resistance, making it suitable for applications on propeller nozzles, rudders, thruster tunnels and housings. In addition, the product also offer high
temperature resistance, which makes it ideal for applications on gas scrubbers, condensers and end-covers.
MIXING
Wencon products are designed to be simple to use and cost effective. Easy mixing ratios (1:2 by volume) reduce waste to a minimum and high specific volume gives high coverage rates.
GENERAL DESCRIPTION
Two-component solvent free paste consistency epoxy repair compound for rebuilding of deteriorated metal parts, exposed to excessive wear.
SURFACE PREPARATION
The surface must always be dry, clean and degreased.
Applying to new steel surface:
- Grit blasting to SA 2,5
- if Grit blasting is not possible use grinding
- After grinding the surface must be degreased with Wencon Bio Cleaner
Repairing old steel surface:
- Grit blasting to SA 2,5
- Sweat out water and salts
- Grit blasting to SA 2,5 again
- Profile 75 microns
MIXING RATIO
Mix by volume 1:2. Mix until an even color is obtained.
POT LIFE
Depending on amount mixed and temperature. Mixed in small amounts, the pot life is approximately 30-40 minutes at 20°C (68°F)
APPLYING
Wencon Ceramic Cream has a paste consistency and is applied by spatula.
CURING TIME
Curing will take place in 10-15 hours at 20°C (68°F)
REDUCED CURING TIME WITH INFRARED
This product is tested with and suitable for infrared curing. Curing with infrared radiation can reduce curing time significantly. Result can vary, depending on circumstances and equipment used.
MACHINABLE
After curing, the product can be machined, drilled and worked like metal.
TECHNICAL DATA
Hardness Shore D: 80 (DIN 53505)
Tensile strength: 25,8 N/mm² - 3671 p.s.i. (DIN 53454)
Compressive strength:
Modulus of elasticity: 2799 N/mm² - 398.000 p.s.i. (DIN 53454)
Rcrack: 65 N/mm² -9.500 p.s.i. (DIN 53454)
Shear adhesion: 30,80 N/mm² - (ASTM D1002)
Adhesion to steel: 6,7 N/mm² - (ISO 4624)
Abrasion Resistance (Taber wear test ): 25.6 (ISO 7784-1)
SPECIFIC VOLUME
538 cm³ per kilogram (32,8 cu inch/kg)
TEMPERATURE RESISTANCE
Corrosion: 200°C (392° F)
Light load: 250°C (482°F)
As filler: 300°C (572°F)
CHEMICAL RESISTANCE
The compound is resistant to oil, water, salt water and most diluted acids and alkalis as well as a range of solvents.
SHELF LIFE
At 20°C (68°F) : 3 years
HANDLING PRECAUTIONS
Read the Wencon Instruction for Use and the Material Safety Data Sheet.
| Brand | WENCON |
|---|---|
| Product Name | Wencon Ceramic Cream |
Lucas Marine OÜ, Estonia
Department of international supplies
Phone: (+372) 5688 0639
Email: lm@lucas-marine.com